MoistScan® MA-500HDi On Belt Online Microwave Moisture
Analyser
The MoistScan MA-500HDi online microwave moisture analyser is purpose-engineered for the iron ore industry. It is suitable for iron ores, iron ore concentrates, iron ore filter cake, iron ore pellets and sinter blends. The MA-500HDi incorporates the MoistScan® patented microwave moisture measurement technique with NFA® (near field analysis) technology. The MA-500HDi is highly responsive to subtle changes in moisture. It is a proven performer on hematite. The moisture detector may also be suitable for measuring moisture in magnetite ores however this is highly application dependent.

The MA-500HDi fits to a standard belt conveyor. The MA-500HDi fits to a standard belt conveyor such that the microwave transmitter is located below the belt and the detector is located above the burden.  This enables continuous moisture determination of the material as it passes between the transmitter and detector. It has a rugged c-frame configuration, is supplied fully assembled and is easily installed. Standard are many different communication options for sending and receiving data. Its user-friendly features are designed to assist with commissioning & calibration. Importantly, the data storage and communication capabilities of the MA-500HDi enable technical support via remote access for diagnostic purposes and periodic calibration verification.

Benefits
Features
  • Superior precision and accuracy

 

 

  • Analyses 100% of the material on the conveyor from top to bottom.
  • Uses MoistScan®, the most widely used online microwave analysis technology on the market for measuring moisture in bulk materials
  • Belt scale not required
  • Measures the bed depth of the material to compensate for mass flow rate. Other microwave analyses may require an input from a beltweigher or a radioactive source.
  • Non contact
  • No contact with the material being analysed
  • Non nucleonic
  • No Radioactive source required
  • As no beltweigher or radioactive sources are required ongoing costs associated with servicing and regulatory compliance is minimal
  • Low whole of life costs
  • Easy to install
  • Fully assembled and easily bolts to the stringer supports of the conveyor
  • Seamless plant integration
  • Wide range of communication options for transmitting data to plant PLC
  • Remote access calibration & servicing
  • Cost-effective remote communication access for periodic checking of calibration
Application examples:

 

Steel Mill - Mexico


Instrument:
Material:
Installation:
Bed Depth:
Moisture:
Purpose:


MA-500HDi
Iron Ore Filter Product
Conveyor C after disc filters and prior to pelletiser
Up to 150mm
8 - 11%
Monitor performance of filter discs


Steel Mill - Mexico


Instrument:
Material:
Installation:
Bed Depth:
Moisture:
Purpose:


MA-500HDi
Iron Ore Filter Product
Conveyor C after disc filters and prior to pelletiser
Up to 150mm
8 - 11%
Monitor performance of filter discs



Steel Mill - Brazil


Instrument:
Material:
Installation:
Bed Depth:
Moisture:
Purpose:


MA-500HDi
Iron Ore Pellets
On-conveyor to ship load out
Up to 450mm
1 - 3%
Dust management



Steel Mill - USA


Instrument:
Material:
Installation:
Bed Depth:
Moisture:
Purpose:


MA-500HDi  (2 units)
Sinter Blend
On conveyor feed to blast furnace
150mm
1 to 6%
Control moisture of sinter fed to blast furnace



 

Models include:

MA-500 - Suitable for low to medium density material and bed depths up to 300mm 

MA-500HD - For high density material and/or bed depths greater than 300mm

MA-500HDi - Purpose-engineered for the iron ore industry to accommodate high density ores and concentrates, large variations in bulk density, and fluctuating bed depth.



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